BGRA Logo

Butterley Garden Railway Association


2019 Track Renewal Phase 2 (Rear of Layout)

After a huge effort, phases 1 and 3 of our plan had been completed. We had to pause at this point to allow the Autumn Night Run to proceed because we wanted to make sure that the track was running ok. The last thing anyone wants in the dark is derailments. As it happenned, the track performed perfectly.

The next event was the Christmas Party and we aimed to complete all work by then. We were all getting tired, the nights were closing in and the weather had a nip to it. We waited for a clear spell but there wasn't much hope in the forecasts. We picked a Monday that looked promising and made a start.

Phase 2 looked relatively easy but had TEN points to lay, THREE connections to the existing track and TWO tricky sections under the foot bridge and going into the sidings nearest the cabin. We also had to pay special attention to relative levels and some tight junctions.

The weather was fairly awful throughout, it took much longer than anticipated and it was very, very cold. If we all look cold it's bcause we were. Though sometimes we were wet too. However there was lots of tea and a few mince pies so we kept fairly cheerful (Did I mention the cold).

Lucy and Elliot took the photos.


Rear track renewal photo

First job, take up the old track and dig.

Rear track renewal photo

Establish levels and lay the Filcris strips.

Rear track renewal photo

We found that the base level was slightly higher in this section...

Rear track renewal photo

...so instead of cementing the Filcris we screwed it directly to the slabs from the original layout.

Rear track renewal photo

Old track into the siding...

Rear track renewal photo

...removed.

Rear track renewal photo

The sub-surface was a mix of concrete castings and original slabs.

Rear track renewal photo

The concrete was hard to drill but the slabs were very crumbly in places.

Rear track renewal photo

The siding near the cabin took a lot of digging out with the intention of cementing block pavers in place. Notice the mitre saw in the background. This was Elliot's salvation. It was amazing that it didn't trip the power but it saved Elliot's aching arm (We made him count his fingers regularly).

Rear track renewal photo

It was so cold that the cement didn't set well in places.

Rear track renewal photo

This corner was awkward because it's so tight and it needed to get to the correct level to join to Phase 1 sidings and reversing junction.

Rear track renewal photo

The exact arrangement of the points was problematic. But the Filcris made adjustments really easy.

Rear track renewal photo

Tricky point in position and now fiddling about getting the base right...

Rear track renewal photo

...but worth the effort in restoring the reversing siding.

Rear track renewal photo

The two trickiest bits in the whole relay are in this picture.

Rear track renewal photo

The junction to the sidings with its very tight tolerances...

Rear track renewal photo

...and under the footbridge. So we talked Don into doing these bits.

Rear track renewal photo

All hands were put to good use...

Rear track renewal photo

..the laying of endless points continued...

Rear track renewal photo

...we used up all the Filcris, most of the pavers and a load of hard wood flooring blocks...

Rear track renewal photo

...set more points...

Rear track renewal photo

...and left poor Don to get under the bridge.

Rear track renewal photo

We recycled the gravel (which turned out to be really good stuff)...

Rear track renewal photo

...and left poor Don measuring...

Rear track renewal photo

...is he in pain? Lucky there's no sound perhaps.

Rear track renewal photo

Elliot got stuck in.

Rear track renewal photo

Then it was done. Perfect. Well done Don.

Rear track renewal photo

We were really tired and cold but determined to finish so...

Rear track renewal photo

...work progressed into the sidings at both ends...

Rear track renewal photo

...until we were done.

Rear track renewal photo

Time to test it out.

Rear track renewal photo

Some posed pictures but...

Rear track renewal photo

...once we got the grit out of the points...

Rear track renewal photo

...we had a brilliant run.

Rear track renewal photo

And so our track renewal and improvement program came to a conclusion.

Rear track renewal photo

A huge improvement both in reliability and usability.

Rear track renewal photo

Many thanks must go to Mike, Don, Dave and Phil for most of the track laying.

Rear track renewal photo

Also thanks to Clive, Eric and John for heavy engineering and earth shifting (and cementing).

Rear track renewal photo

Elliot and Lucy for extensive Filcris cutting general help and photography.

Rear track renewal photo

And Tom for supervision of plant life on behalf of head gardener Glenis.


Photos by Lucy and Elliot


If you have more photos to add to this or other galleries then please send them to bgrawebsite@gmail.com.